HTL Co. India Pvt. Ltd.

Semiconductor & Equipment Solutions

SPS POLOS

BEAM Lite Mk2/ Mk2/ XL Mk2

High-Resolution Mask less Lithography System

Advanced Direct Laser Writing for Precision Microfabrication

The SPS POLOS BEAM Series (Lite Mk2, Mk2, and XL Mk2) are advanced mask less lithography systems designed for precision microfabrication, semiconductor prototyping, MEMS development, photonics research, and nanotechnology applications. Engineered for R&D laboratories, universities, cleanrooms, and pilot production environments, the systems deliver high-resolution direct laser writing in compact and scalable configurations.

By eliminating conventional photomasks, the BEAM Series reduces lithography cycle times, lowers operational costs, and accelerates process development. CAD-based pattern data is directly transferred onto photoresist-coated substrates using precision UV laser exposure, enabling rapid prototyping, multilayer processing, and flexible design iteration.

With advanced optics, precision motion control, and automated focusing technology, the systems provide reliable high-resolution lithography with excellent repeatability, overlay accuracy, and process stability.

Product Specifications

Key Features

  • Sub-micron direct laser writing up to 0.8 µm resolution
  •  Mask less lithography for rapid prototyping and design flexibility
  • Precision motion control with accurate stitching and alignment
  • Closed-loop autofocus for stable exposure performance
  • Vector and raster writing modes for diverse applications
  • Compact cleanroom-compatible desktop design
  • High repeatability and multilayer overlay accuracy
  • Supports semiconductor, MEMS, photonics, and microfluidic applications

Applications

The SPS POLOS BEAM Series supports a broad range of microfabrication applications, including:

  • Semiconductor device prototyping
  • MEMS fabrication and development
  • Microfluidic device manufacturing
  • Photonic and optical device patterning
  • Biosensor and biochip fabrication
  • Advanced materials research
  •  Wafer-level prototyping
  • Microstructures mould fabrication
  • University nanofabrication laboratories
    • Rapid lithography process development

Benefits to Your Workflow

  • Accelerated Development
    Direct CAD-to-exposure processing shortens lithography turnaround times and enables faster research iteration.
  • Reduced Manufacturing Costs
    Mask less operation minimizes consumables, tooling requirements, and photomask dependency.
  • Improved Process Flexibility
    Digital pattern generation enables immediate design modifications without additional tooling.
  • Reliable Process Stability
    Advanced optics, autofocus, and precision motion systems ensure repeatable exposure performance.
  • Scalable Research Capability
    the systems support both exploratory research and low-volume pilot production workflows.

Catalog

Technical Overview

Specification

POLOS BEAM Lite Mk2

POLOS BEAM Mk2

POLOS BEAM XL Mk2

Resolution

1.5 µm / 3 µm

0.8 µm

0.8 µm

Lithography Method

UV Direct Laser Writing

UV Direct Laser Writing

UV Direct Laser Writing

Max Substrate Size

4″ (100 × 100 mm)

4″ (100 × 100 mm)

6″ (150 × 150 mm)

Max Exposure Area

106 × 106 mm

106 × 106 mm

155 × 155 mm

Writing Modes

Vector / Raster

Vector / Raster

Vector / Raster

Light Source

Laser Galvo / Laser Diode

Laser Galvo / Laser Diode

Laser Galvo / Laser Diode

Standard Wavelength

405 nm

405 nm

405 nm

Optional Wavelength

375 nm

375 nm

375 nm

Alignment Resolution

0.1 µm

0.1 µm

0.1 µm

Stage Repeatability

0.1 µm

0.1 µm

0.1 µm

Maximum Writefield

400 µm

400 µm

400 µm

Writing Speed

≥ 2 mm/s

≥ 2 mm/s

≥ 2 mm/s

Autofocus Range

±100 µm

±100 µm

±100 µm

Grayscale Option

256 Levels

256 Levels

256 Levels

Alignment Type

Topside

Topside / BSA (Optional)

Topside / BSA (Optional)

Compatible File Formats

BMP, PNG, TIFF, GDS

BMP, PNG, TIFF, GDS

BMP, PNG, TIFF, GDS

Photoresist Compatibility

h-line, Broadband, SU8

h-line, Broadband, SU8

h-line, Broadband, SU8

Max Resist Thickness

10 µm

10 µm

10 µm

Software

BEAM Xplorer

BEAM Xplorer

BEAM Xplorer

Utility Requirement

Only Electricity

Only Electricity

Only Electricity

Precision Lithography for Advanced Research

The SPS POLOS BEAM Series combines high-resolution direct laser writing, precision alignment, advanced motion control, and compact system integration into a powerful mask less lithography platform for modern microfabrication environments.

Designed for semiconductor research, MEMS fabrication, photonics, and nanotechnology development, the systems enable high-performance lithography with reduced process complexity and accelerated innovation cycles.

Contact us to

Request technical specifications

 Discuss process compatibility

 Schedule a live demonstration

 Explore system configurations and integration options

HTL Co. India Pvt. Ltd.

Semiconductor & Equipment Solutions

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