HTL Co. India Pvt. Ltd.

Semiconductor & Equipment Solutions

RPM Innovations

Laser Deposition Systems

Industrial Laser DED Solutions Powerful.
Precise. Ready for production.
Metal additive manufacturing on a truly industrial scale.

RPM Innovations (RPMI) designs and builds high-performance laser deposition systems used worldwide for Directed Energy Deposition (DED) manufacturing. With thousands of production hours behind every machine design, RPMI systems offer unmatched reliability for building, repairing, and enhancing high-value metal components.

Whether you’re creating large freeform structures or restoring critical parts to like-new condition, RPMI systems deliver the accuracy, repeatability, and strength you need.

Product Specifications

Key Features

  • Proven production experience
    Each system is engineered from real industrial use, ensuring dependable performance in demanding manufacturing environments.

  • Versatile build volumes
    From compact units to large-format systems capable of handling parts up to 5 feet by 5 feet by 7 feet, RPMI supports everything from R&D to full-scale production.

  • Wide material selection
    Advanced multi-axis capability allows complex geometries, multi-directional deposition, and highly controlled metal builds.

  • Controlled inert atmosphere
    Hermetically sealed chambers with inert gas environments protect the melt pool, improve deposition quality, and minimize contamination.

  • High-power fiber lasers
    Systems support multi-kilowatt fiber lasers for strong, efficient metal deposition with excellent surface integrity.

  • Dual powder feeders
    Servo-controlled powder delivery ensures stable feed rates, continuous operation, and the ability to blend or switch materials.

  • Real-time monitoring
    Integrated monitoring and control packages provide live process visibility, data logging, and build traceability.
  • Open software workflow
    Import CAD data, generate tool paths, and run builds through intuitive machine control software designed for operator efficiency.
  • System Lineup

    557XR Laser Deposition System

    A heavy-duty, large-format system built for industrial production.

    • Very large workspace capable of handling oversized parts
    • Full 5-axis CNC motion including tilt/rotate table
    • High-power fiber laser options
    • Dual powder hoppers for continuous operation
    • Inert atmosphere with oxygen control
    • Rugged construction and part-handling systems for large, heavy components.
  • 557XR Laser Deposition System
  • A heavy-duty, large-format system built for industrial production.
  • Very large workspace capable of handling oversized parts
  • Full 5-axis CNC motion including tilt/rotate table
  • High-power fiber laser options
  • Dual powder hoppers for continuous operation
  • Inert atmosphere with oxygen control
  • Rugged construction and part-handling systems for large, heavy components

Applications

 

  • Freeform metal manufacturing
    Build complex shapes directly from CAD without tooling.
  • Component repair and restoration
    Restore worn or damaged aerospace, energy, or industrial parts with high-strength metallurgical bonding.
  • Feature addition and cladding
    Add new features, coatings, or material layers onto existing components.
  • Multi-material processing
    Blend or transition between metal powders to create graded materials or alloy combinations.

Supported Materials

RPMI laser systems can process a broad range of alloys, including:
• Nickel-based super-alloys
• Titanium alloys
• Stainless steels
• Cobalt-chrome alloys
• Tungsten carbide–based blends
• Many other weldable metal powders

Benefits to Your Workflow

  • Shorter lead times with no tooling required
    • Strong metallurgical bonds for durable end-use parts
    • Ability to repair or build components too complex for traditional machining
    • Lower waste and improved material efficiency
    • Flexible system architecture adaptable to R&D or production
    • Reliable, repeatable performance backed by certified quality processes

Catalog

Technical Overview

Specification

Typical Range / Capability

Motion System

5-axis CNC (X / Y / Z / Tilt / Rotate)

Laser Power

Multi-kilowatt fiber laser options

Powder Feeders

Dual servo-driven hoppers

Atmosphere Control

Sealed chamber with low-oxygen inert gas

Build Volume

~2′ x 2′ x 2′ (222XR) to ~5′ x 5′ x 7′ (557XR)

Materials

Wide range of metals and super-alloys

Software

Tool-path generation and full machine control

Quality Standards

Produced under AS9100 and ISO 9001 systems

3D Modeling & Laser Deposition Demo

Experience the power of laser-based metal additive manufacturing with our 3D modeling and demo services. Bring your part designs to life using RPMI’s advanced Directed Energy Deposition (DED) systems — we transform 3D CAD models into real, functional metal components. Our expert team supports you throughout the process, from print-prototype to material testing, helping you validate design, optimize geometry, and prove process feasibility before scaling to full production.

Contact us to

Request a live demo or technical consultation

Discuss your lithography process or mask requirements

Get details on specifications, pricing, and integration

HTL Co. India Pvt. Ltd.

Semiconductor & Equipment Solutions

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